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BGV in Manufacturing: Building a Trusted Workforce in a High-Risk Sector

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Table of Contents

Introduction

In today’s global manufacturing ecosystem, operational agility and compliance are key drivers of success. As supply chains become more complex and the demand for skilled labour intensifies, ensuring a trustworthy and efficient workforce is no longer optional—it’s a strategic imperative. Background Verification (BGV) plays a crucial role in mitigating people-related risks, enhancing workplace safety, and maintaining brand reputation.

Manufacturing organisations often face unique workforce challenges—ranging from large-scale blue-collar hiring to third-party contractual labour engagement and remote site deployment. According to a 2023 study, 71% of manufacturing leaders identified workforce reliability and fraud prevention as top concerns amidst ongoing digitisation and automation initiatives.

Whether in a factory floor setting in India, a supply depot in Germany, or a warehouse in the United States, a single instance of negligent hiring or falsified credentials can disrupt operations and trigger regulatory consequences. Background checks ensure that every individual—permanent staff, contract workers, or supply chain partners—is vetted for qualifications, integrity, and compliance with local and international norms.

The Need For Background Verification In Manufacturing

Hiring in the manufacturing sector often involves blue-collar, temporary, or contract labour who work in hazardous environments. According to the International Labour Organisation (ILO), over 2.78 million workers die from occupational accidents or diseases annually, many of them in high-risk sectors like manufacturing. In India, the Ministry of Labour and Employment reported over 4,500 industrial accidents in 2021, highlighting systemic vulnerabilities.

According to a 2023 report by the Society for Human Resource Management (SHRM), 58% of manufacturers globally reported incidents of false educational claims or identity discrepancies in their workforce audits. This trend is particularly concerning in developing economies such as India, where unorganised and contract-based employment remains high in industrial belts. For example, India’s MSME sector, which contributes around 30% to the GDP and employs over 111 million people, relies heavily on temporary and semi-skilled labour—making robust vetting mechanisms essential.

Challenges In Implementing BGV In The Manufacturing Sector

Despite its growing importance, background verification in manufacturing remains underdeveloped in many regions, particularly in emerging economies. The decentralised nature of hiring, coupled with cost pressures and fragmented supply chains, creates multiple roadblocks. Here are some of the most common challenges:

1. High Volume, Low Margin Hiring

Manufacturing companies, especially those operating at scale, often recruit hundreds or thousands of blue-collar workers across multiple plants. The focus is usually on quick turnaround rather than thorough vetting. According to a report, over 78% of blue-collar workforce hiring in India still happens through informal channels, where documentation and identity proofing are either incomplete or falsified.

2. Lack of Digitisation in Labour Supply Chains

A significant portion of factory labour is sourced through contractors and manpower agencies. These intermediaries often lack digital systems for storing or transmitting verification data. As a result, employers face difficulty in ensuring that all hired personnel meet background standards — especially when multiple subcontractors are involved.

3. Poor Verification Coverage in Rural Areas

Many manufacturing plants are located in Tier 2 and Tier 3 towns or industrial zones where public records are not digitised. Police verification, education certificate validation, and address checks become slow and manual. A report noted that 60% of labour migration from rural India is undocumented, leading to serious traceability issues.

4. Data Privacy and Consent Complexity

With new data protection regulations like India’s DPDPA or Europe’s GDPR, obtaining worker consent for BGV, especially in regional languages, has become a compliance requirement. Manufacturers who hire seasonal or contractual labour must now ensure that consent is explicit, time-bound, and revocable — adding to operational complexity.

5. Operational Downtime Due to Verification Delays

Any delay in onboarding due to pending background checks can slow down production schedules, especially in industries like automotive, electronics, or consumer goods, where JIT (Just-In-Time) principles apply. Without a streamlined digital BGV process, companies risk staffing shortages and compliance risks simultaneously.

Key Background Verification Checks In Manufacturing

The background verification requirements in the manufacturing sector differ significantly from those in white-collar industries. Given the nature of work — which often involves physical labour, access to hazardous materials, or operating expensive machinery — BGV in manufacturing must go beyond basic identity verification.

1. Identity and Address Verification

This is the foundation of any background check. Manufacturers often hire from remote or rural regions, where documentation may be sparse or inaccurate. Verifying government-issued IDs and current addresses using AI-based OCR, facial matching, and geotagged CPV (Contact Point Verification) ensures that each worker is traceable and genuine.

2. Criminal Record Checks

Safety on the shop floor is non-negotiable. A single worker with a criminal background, especially in violent or theft-related offences, can jeopardise the entire workforce. In a 2022 survey by the International Association of Industrial Safety Professionals, nearly 21% of factory-related safety incidents in South and Southeast Asia were traced back to previously undisclosed criminal histories. Conducting local police checks, court record scans, and national database queries is essential.

3. Employment History Verification

For roles involving supervision, machine handling, or logistics management, verifying past work experience is critical. This ensures that the employee has the relevant skills, understands safety protocols, and can be trusted with sensitive operations. Employment gaps or false experience claims can be a red flag.

4. Drug and Medical Screening

In labour-intensive environments, substance abuse poses both safety and productivity risks. Many countries, including India, mandate pre-employment medical fitness assessments for factory workers. Routine drug tests, health screenings, and fatigue risk assessments have become common, especially post-pandemic.

5. Reference and Behavioural Checks

This is particularly important when hiring for supervisory roles or positions involving cross-functional collaboration. A reference check can help uncover past instances of workplace misconduct, aggression, or poor reliability — which may not reflect on a CV or ID.

6. Compliance and Regulatory Screening

Factories that operate in export zones or under international contracts may need to adhere to foreign labour compliance norms (e.g., U.S. FCPA, UK Modern Slavery Act). BGV checks help ensure workers are not on global watchlists or sanctions lists, and that all hires are legally authorised to work.

Benefits Of Digital BGV For Manufacturing Companies

Digital transformation in background verification offers manufacturing companies a tangible way to enhance productivity, compliance, and workforce reliability. From operational efficiency to risk mitigation, here’s how digital BGV platforms are reshaping hiring practices in the sector.

1. Faster Turnaround Time (TAT)

With automated workflows, document verification, and integration with national identity databases (e.g., Aadhaar in India or SSNs in the US), companies can complete checks within 24–72 hours. A study estimates that digital BGV can reduce onboarding TAT by up to 60% when compared to manual processes.

2. End-to-End Visibility Across Contractual Hiring

Digital BGV platforms provide dashboards for tracking verification statuses across multiple manpower agencies and factory locations. This allows for standardised protocols even in a fragmented vendor ecosystem. Large manufacturers like Tata and Maruti have begun centralising vendor onboarding with real-time audit logs for workforce verification.

3. Enhanced Workforce Quality And Safety

Background checks on criminal records, employment history, and identity verification help weed out potential insider threats and unqualified hires. This is critical for sectors like pharmaceuticals, electronics, or defence manufacturing, where even a minor lapse in employee vetting can have safety or IP-related consequences.

4. DPDPA and Global Compliance Alignment

With laws like the Digital Personal Data Protection Act (DPDPA) in India and the General Data Protection Regulation (GDPR) in the EU, manufacturing companies must prove they are collecting, processing, and storing employee data lawfully. Modern BGV platforms offer consent management tools, audit trails, and privacy dashboards to meet these standards without operational disruption.

5. Improved Worker Retention

When BGV is digitised, candidates experience a smoother onboarding journey, increasing trust in the employer. Real-time status updates, consent-based processes, and mobile-friendly interfaces make workers feel empowered. As per a survey, a seamless onboarding experience can improve new hire retention by up to 33% in blue-collar roles.

How AuthBridge Solves For Speed, Scale And Compliance In Manufacturing BGV

As manufacturers face growing pressure to scale operations while maintaining compliance and workforce trust, traditional verification methods fall short. AuthBridge’s AI-powered platform bridges this gap by enabling fast, automated, and regulation-compliant background checks across the employee lifecycle.

Instant Digital Verification Infrastructure

AuthBridge offers instant verification of PAN, Aadhaar, bank account details, and driving licenses—essential for onboarding plant workers, delivery personnel, and gig staff.

  • Turnaround Time: Most checks are completed within 4–24 hours, with real-time APIs for ID and bank validation.

  • Impact: Reduces hiring delays, especially during seasonal ramp-ups.

Bulk Screening & Dynamic Workflows

Our platform enables bulk uploads and risk-based workflows, automating what used to be a heavily manual process:

  • Example: For a leading auto-components manufacturer, AuthBridge reduced verification time by 63% across 3,500+ blue-collar hires in under a month by deploying smart rules and tiered checks.

Integrated Compliance

With built-in features for digital consent, audit logs, and data encryption, AuthBridge ensures clients stay aligned with:

  • Indian regulatory frameworks (e.g., IT Act, PMLA)

  • Global data privacy laws (GDPR, ISO 27001, DPDPA)

  • Sector-specific standards for vendor onboarding and safety audits

FAQ

Background verification helps ensure that employees, contractors, and vendors have clean records, the necessary skills, and a trustworthy history. This reduces the risk of workplace accidents, internal fraud, and regulatory non-compliance—critical concerns in the manufacturing sector.

For manufacturing roles, common checks include criminal record verification, employment history, identity verification, education check (where relevant), address verification, and drug testing. In India, Aadhaar and police verification may also be included for blue-collar roles.

By verifying candidates before onboarding, manufacturers can avoid hiring individuals with violent or fraudulent pasts. This strengthens occupational health and safety (OHS) compliance and ensures alignment with industry regulations like OSHA, ISO 45001, or Factories Act, 1948 (India).

While not always mandatory, they are highly recommended. Temporary and contract workers often have direct access to critical operations, so verifying their credentials and records can prevent theft, accidents, or industrial sabotage.

By verifying the age, employment status, and documentation of workers, manufacturers can ensure compliance with labour laws (e.g., prevention of child labour and bonded labour), particularly in jurisdictions with strict enforcement like India, the US, or the EU.

Not if the right digital tools are used. With platforms like AuthBridge, automated and API-first verification workflows can reduce turnaround times, enabling high-speed onboarding even at scale.

Address verification can be conducted digitally via Aadhaar-based authentication or physically through field verification teams (like GroundCheck.ai by AuthBridge) that visit the given address and validate residency status.

Look for platforms offering:

  • Bulk verification capabilities

  • Custom workflows based on job risk

  • PAN/Aadhaar integration (for India)

  • Global database access for MNCs

  • Compliance with local data protection laws (e.g., DPDPA, GDPR)

Yes, if conducted through a compliant verification provider. AuthBridge, for instance, is DPDPA-ready and follows global data protection norms such as ISO 27001 and SOC 2.

Indirectly, yes. A structured and fair hiring process builds trust with candidates and helps ensure role-fitment—both of which can reduce attrition and training costs.

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